Craden DP6 Spécifications

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1.0 DP6 & DP7 DOCUMENT PRINTERS - FUNCTIONAL SPECIFICATIONS
1.1 PRINT CHARACTERISTICS
Print Method Impact with automatic thickness compensation
DP6: 9 wire dot matrix DP7: 24 wire dot matrix
Print Line Width 8.0” (203 mm)
Character Spacing 5, 6, 8.5, 10, 12, 17, 20 and 24 characters/inch
Font 96 char. ASCII, international character support
Print Speed
(chars/second)
DP6 DP6 DP7 DP7
Chars/inch 10 12 10 12
Draft 165 200
Normal 125 150 150 180
Correspondence 32 37 75 90
Dot Graphics
(dots/inch)
DP6: 60, 120, 240 horizontal; 72, 144 vertical
DP7: 60,120,180, 360 horizontal; 72, 180 vertical
Feed Speed 50 msec. single line feed at 5 or 6 lines/inch
12 inches/second (305 mm/sec) slew speed
Feed Accuracy +/- 0.6%
1.2 FORMS CHARACTERISTICS
Media Single sheets, passbooks, 6 part multipart forms and
envelopes.
Document Width 2.5” (64 mm) to 9.5” (241 mm)
Document Length 2.5” (64 mm) minimum, no maximum
Document Thickness 0.0035” (0.09 mm) to 0.062” (1.57 mm)
Non-printable Areas DP6 DP7
Top of form 0.25”(6.4mm) 0.16”(4.1mm)
Above horiz. fold 0.25”(6.4mm) 0.38”(9.7mm
Below horiz. fold 0.31”(7.9mm) 0.27”(6.9mm)
Bottom of form 0.40”(10.2mm) 0.45”(11.4mm)
Vertical fold/edge 0.25”(6.4mm) 0.25”(6.4mm)
1.3 RIBBON
Cartridge Endless loop ribbon with internal reinking
DP6: NEC P2200 compatible
DP7: Panasonic KX-P155 compatible
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Résumé du contenu

Page 1 - 1.3 RIBBON

11.0 DP6 & DP7 DOCUMENT PRINTERS - FUNCTIONAL SPECIFICATIONS1.1 PRINT CHARACTERISTICSPrint Method Impact with automatic thickness compensationDP6:

Page 2 - 1.5 PHYSICAL CHARACTERISTICS

103.6.2 Communication ParametersPress 9 3 then FUNCT to display the following Communication Parameters or press 9 0 0 then FUNCT toprint them on a pre

Page 3 - 2.0 INSTALLATION

113.6.3 Service ParametersPress 9 4 then FUNCT to display the following Service Parameters. These parameters are factory selectedspecifically for each

Page 4 - 2.3 CHANGING SUPPLY VOLTAGE

123.6.4 Override ParametersPress 9 9 then FUNCT to display the following Override Parameters. Changes should be made only bytrained personnel.DISPLAY

Page 5

133.8 SELF TESTA document may be test printed by pressing 9 1 FUNCT. SELF TEST is displayed until a document isinserted. Then CHAR LENGTH = 30 is disp

Page 6 - DP6 RIBBON CARTRIDGE LOADING

143.11 DP6 & DP7 PROGRAMMINGCAUTION: DURING PROGRAM DEVELOPMENT ALL PRINTING SHOULD BE DONE ON SINGLESHEET PAPER UNTIL PRINT FIELDS ARE CORRECTLY

Page 7 - DP7 RIBBON CARTRIDGE LOADING

153.11.2 Mode C Document Movement CommandsBS or ESC ] moves the document down one line, with line spacing keypad selected (see3.6.1) or set by an HT c

Page 8 - OPERATION

163.11.4 Mode C Display CommandsBEL immediately displays the following 16 characters on the upper line of the alphanumericdisplay. The characters must

Page 9 - 3.6.1 Printer Parameters

173.11.6 Mode C Status and Keypad CommandsStatus, key buffer contents, line count or document length data are transmitted when requested by the host.E

Page 10 - DISPLAY REMARKS

183.11.7 Mode C Graphics CommandsDot addressable graphics may be printed at 60 or 120 dots/inch (dpi) horizontally by 72 or 144 dpi vertically.ESC A m

Page 11 - 3.6.3 Service Parameters

193.12.1 Mode I Command SummaryMode I recognizes the following ASCII control sequences:ASCII Hex Command* BS 08 Print the buffer and backspace one cha

Page 12

21.4 INTERFACEStandard Serial RS-232, DP6: 1200-9600 baud, 4KB bufferDP7: 2400-19200 baud, 11KB bufferOptional RS-232 dual ports or PC parallel portCo

Page 13

20Commands prefixed with a * will not be executed until after an ESC ENQ is received if the BLOCK protocol isused. ESC ENQ's are not required if

Page 14 - ASCII Hex Command

21ESC [ @ followed by 04 00 00 00 m n hex selects double high and wide print. Double high print is set if thelow order nibble of m is 2 and single hig

Page 15 - 3.11.3 Mode C Print Commands

221B 4B 10 00 00 00 00 00 00 00 00 00 80 40 20 10 08 04 02 01 0AThe DP7 accepts ESC K, L and Y commands. These and other graphics modes are also selec

Page 16

23movement command is received. Transmission from the host must then pause. DTR will later go true(positive voltage) or a DC1 (Xmit on) will be transm

Page 17 - ASCII Meaning

243.13.4 Dual Port OptionThe Dual Port option allows for simultaneous connection to two hosts with each one alternately enabled usingeither the DTR or

Page 18 - ASCII Hex

254.0 THEORY OF OPERATION4.1 OVERVIEWThe DP6 & DP7 Document Printers handle and print a large variety of documents. The mechanism consistsof a pri

Page 19 - 3.12.1 Mode I Command Summary

26semiregulated +/-12VDC and switching regulated +5VDC on the main PCB. The unregulated +30 to 40VDCdrives the printhead and stepper motors. The DP6 a

Page 20 - 3.12.3 Mode I Print Commands

27In the DP6 the 64 KByte EPROM U22 is selected by U25 pin 10 whenever either A14 or A15 is high, allowing48 Kbytes of addressable EPROM. (In the DP7

Page 21

28CurrentControlPhaseControlOneShotComp.3717+30VAR4 TypPhaseI0 currentI1 currentVREF0v5v0.4v30v30v2.7 mSec00U20 - 15R4J2 - 1J2 – 3ABCDFIG 4.1 STEPPER

Page 22 - 3.13.2 Interface Protocols

29Motor rotation occurs by sequentially changing the phase and current signals to the two motor coils. Motorspeed is controlled by how rapidly the sig

Page 23 - Pin Signal Description

32.0 INSTALLATION2.1 NORMAL INSTALLATION PROCEDURE1. Read this section and 3.1 to 3.6 on Operation and Configuration.2. Remove the cabinet lid and cut

Page 24 - Pin Signal Pin Signal

3074LS273U6TimerU14TimerU15BACDEFGHDATA N____FIRE______PINSTB18ULN2003U17511103634Q3D7+30v-30v-30v+30vQ4 – Q12 TYP.D8 – D16 TYP.100s 200s 300s05v0v

Page 25

314.2.5 Keypad and Display (Refer to Schematics #72082 and #72080 or #72115)The keypad switches are arranged in a 4 by 4 X-Y grid. Address lines A0 to

Page 26 - 4.2.2 Microprocessor System

325.0 MAINTENANCE5.1 LUBRICATION AND CLEANING5.1.1 LubricationThere are no lubrication points in the printer. All parts are either permanently lubrica

Page 27 - 4.2.3 Stepper Motor Drivers

335.1.4.1 DP6 Printhead Cleaning1. Remove the cabinet lid and ribbon cartridge.2. Remove the 2 screws fastening the printhead to the carriage.3. Disco

Page 28 - 1 current

345.1.4.2 DP7 Printhead Cleaning1. Remove the cabinet lid and ribbon cartridge.2. Remove the ribbon shield by raising the carriage, pushing down on th

Page 29

355.2 SERVICE PARAMETER SET-UP PROCEDUREIt may be necessary to reset service parameters that compensate for certain mechanical tolerances. Theseparame

Page 30

365.4 MECHANICAL ADJUSTMENTS5.4.1 DP6 Printhead GapToo large a gap causes light print and missing dots. Too small a gap causes ribbon smear.1. Remove

Page 31 - 4.2.7 Character Printing

375.4.2 DP7 Printhead GapToo large a gap causes light print and missing dots. Too small a gap causes ribbon smear.1. Remove the cabinet lid and ribbon

Page 32

385.4.3 Carriage Drive Belt TensionThe carriage belt connects the carriage drive motor mounted in the right end of the box with the carriage. Lowcarri

Page 33 - DP6 CARRIAGE

395.4.7 Envelope Ramp (DP6 below S/N 00588)1. Move the carriage toward the right so that the printhead nose is still above the black platen but the fl

Page 34 - DP7 Printhead Nose Tip

42.2 RESHIPMENTIf possible, retain the original packing material for reshipment. In any event the following precautions mustbe observed:1. Fasten the

Page 35 - 5.3 ELECTRICAL ADJUSTMENTS

405.4.11 Print SkewPerform this adjustment if the printing is not perpendicular to the left document edge.1. With power on, insert an 8 1/2" wide

Page 36 - 5.4.1 DP6 Printhead Gap

414. Repeat steps 2 and 3 for the leftmost roller segment and the roller spring tensioning screw on the left sideplate.5.4.14 Auto Alignment Gate Trav

Page 37 - 5.4.2 DP7 Printhead Gap

425.4.17 DP7 Carriage Lift ButtonThe carriage lift button raises the carriage at its right home position so that envelopes and other widedocuments may

Page 38 - 5.4.6 Wheel Guide

435.5 REPLACEMENT PROCEDURES5.5.1 Cabinet1. Turn off power and remove the cabinet lid.2. Loosen 4 screws located in each corner of the cabinet.3. Rais

Page 39

445.5.6 Carriage Home Sensor1. Remove the cabinet (see 5.5.1).2. Remove the 2 screws in the PCB upper corners or, if the PCB has button fasteners, pry

Page 40 - 5.4.11 Print Skew

455.5.8 Transformer1. Turn off power and unplug the AC Cord.2. Remove the cabinet (see 5.5.1) and the AC PCB (see 5.5.5).3. Remove the 2 screws in the

Page 41 - 5.4.16 DP7 Carriage Spring

465.5.11 Carriage Motor1. Remove the cabinet (see 5.5.1).2. Remove the 2 screws in the PCB upper corners or, if the PCB has button fasteners, pry each

Page 42

475.5.15 Auto Alignment Input Sensor1. Remove the cabinet (see 5.5.1).2. Remove the 4 screws mounting the mechanism to the baseplate.3. Remove the 2 s

Page 43

485.6 TROUBLESHOOTING5.6.1 Basic Troubleshooting ProcedureThis procedure exercises everything in the printer except the interface to the host system.

Page 44 - 5.5.7 Document Sensor

495.6.4 Defective SensorAll sensors transmit and receive infrared light. The front (F) and back (B) document sensors are slotsensors that activate whe

Page 45 - 5.5.10 Carriage Drive Belt

53.0 OPERATION3.1 AUTOMATIC DOCUMENT INSERTIONInsertion procedures may be configured to satisfy varied applications. (See PrinterParameters in 3.6.1).

Page 46 - 5.5.13 Document Motor

50For any of the five (document, carriage left home and cover open) slotted optical sensors:1. Check that the slot is free of debris and paper dust. I

Page 47 - 5.5.16 Ribbon Drive Cable

515.6.8 Print QualitySymptom Condition RemedyPrinting ½ characters or a rowof dots is missing, usuallybottoms of lower case g, j, y,etc.DP6 ribbon shi

Page 48 - 5.6.3 Defective Keypad

525.6.9 Missing DotsIf a single row of dots is missing:1. Refer to the printwire pinouts in the upper right corner of the main PCB schematics. Pin 1 p

Page 49 - 5.6.4 Defective Sensor

53DESCRIPTION DP6 PART# DP7 PART#Class A: Alphanumeric Display 53013 SAMEFuses, 0.75 A, Box of 5 68038 SAMEFuses, 1.5 A, Box of 5 (115V UNITS) 68036 S

Page 50 - 5.6.7 No Print or Light Print

546.0 MAJOR ASSEMBLY PARTS LISTS72080-1 DP6 MAIN PCB ASSYITEM PART# DESCRIPTION QTY LOCATION1 21000 IC 74LS00 1 U272 21002 IC 74LS02 2 U17,253 21004 I

Page 51 - 5.6.8 Print Quality

5552 47473 CAP 470uf 10V LO ESR 1 C3172080-1 DP6 MAIN PCB ASSYITEM PART# DESCRIPTION QTY LOCATION53 48332 CAP 3300uF 50V 2 C18,1954 50001 DIODE 1N914R

Page 52

5611 62090 CONN 14P 30 DEGREE 112 63015 KEY SWITCH 1613 66414 4-40 X 7/8" PHMS 214 67193 S CAP 272082-1 DP6&7 KEYPAD ASSYITEM PART# DESCRIPTI

Page 53 - 5.8 RECOMMENDED SERVICE TOOLS

5727 30221 RES 1/4W 5% 220 OHM 2 R27,3028 30222 RES 1/4W 5% 2.2K OHM 3 R14,26,4529 30274 RES 1/4W 5% 270K OHM 2 R40,6330 30332 RES 1/4W 5% 3.3K OHM 4

Page 54

5877 60032 DIP SOCKET 32P 1 U2478 60040 DIP SOCKET 40P 2 U23,2679 61013 HEADER 13P SGL 0.100 1 J680 61720 HEADER 20P DBL GOLD 1 J881 61802 HEADER 20P

Page 55

5973257-7 DP7 DOCUMENT DRIVE ASSY 120 73258-1 SINGLE MALE I/O ASSY X X73258-2 DUAL MALE I/O ASSY X X73258-3 SINGLE FEMALE I/O ASSY X X73258-4 DUAL FEM

Page 56

63.3.1 DP6 Ribbon Cartridge Loading/ReplacementTo replace a DP6 ribbon cartridge:1. Remove the lid. If the printer has just finished more than 3 minut

Page 57

6073257-1,-7 DP6&7 DOCUMENT DRIVE ASSY 73257-1 73257-7ITEM PART# DESCRIPTION DP6 QTY DP7 QTY1 65044 STANDOFF .25 X #6 X .56 1 12 65060 STANDOFF .2

Page 58

614 67249 PULLEY 36T080P 15 67285 PULLEY 21T080P 16 67354 VINYL STRIP 17 71413 WHEEL GUIDE 18 71714 BOX 19 71491 RAMP (1ST 740 DP6 ONLY) 110 72094-7 T

Page 59

627 71422 DP6 CABLE BRACKET 18 71703 DP7 CABLE BRACKET 19 71704 CARTRIDGE CLIP 110 71735 WASHER, OILITE 111 71755 ALIGN WHEEL POST 1 AUTO ALIGN12 7326

Page 60

73.3.2 DP7 Ribbon Cartridge Loading/ReplacementTo replace a DP7 ribbon cartridge:1. If the new cartridge has a plastic ribbon shield attached, remove

Page 61

8A: moves a document up 1/60" with each depression. If held depressed, the document will slowlymove into the printer. Also initiates document in

Page 62

93.6 CONFIGURATIONThe printer may be completely configured from the keypad with all parameters saved in a non-volatilememory. There are 4 configuratio

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